Design in every detail
Good design
Good design is one of the cornerstones of our business. At every stage of the process we consider the best way to do something, making the most efficient use of our space and materials. All of our products are designed and made right here in our workshop in Rathcormack, Sligo. We focus on using the latest technology combined with hand finishing process to create the highest quality products.
Designing a map
As with many modern art works our process begins in front of the computer. The initial design starts with Aran defining the general area for our next map. Maeve's engineering skills come in handy here as she uses her GIS skills to download the latest satellite data and turn it into accurate contour information. Aran then pulls together all the available information for that area, including marine charts, topographic maps, bathymetric survey data and the satellite contours.
Once all the information is collated into one file the detailed design work begins. This is where Aran's eye for design really comes into play. He carefully balances the ratios of land and sea, geographic features, roads and towns to create a beautiful interpretation of the area. Once the area has been defined he then goes through each contour and decides which layers to include to give the best balance and visual interest. Interpreting 500m depths to be represented in just 8 layers of 3mm of plywood takes time and an eye for detail. Much of the information needs to be maniupulated manually to make it suitable for laser cutting. He then adds sounding points (depths) and features from the charts, titles and our distinctive compass, and all the street data. Extra time and care is taken for all the little personal details in our customised commissions
The process
The making of your map begins at one of our high precision lasers. These are the biggest tools in our workshop and like any tool, need patience, skill and finesse to get the best out of them. Despite their size and the noise, the detail and precision they are capable of is amazing. Every layer is cut and every detail engraved using a beam of light just 0.1mm wide.
Once the precision cutting is complete the craftsmanship comes into play. Every piece of wood is then sanded by hand, ensuring the best finish for your map. Defects or mistakes are usually found at this stage, and the layer put aside to recut into something else.
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Staining
Each piece is stained by hand using our signature teal stain. We mix the color ourselves to ensure we get just the right shade and depth that makes our maps so special
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Gluing
Once our stain has dried, we glue and clamp together the large layer pieces, then start assembling the small details. Some of the designs are like an intricate jigsaw puzzle and we really do use the tweezers on a daily basis. Our largest maps can take several days to assemble completely.
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Framing
We frame each map here ourselves, to ensure the artworks are protected and secure. The largest maps can weigh up to 20kg, so a solid mounting is essential. Each frame is carefully inspected before we permanently fix in your map, and make it ready for hanging.
Packaging
We keep our packaging minimal and consider this a part of the design process too. We use all paper and cardboard packaging wherever possible, and stick with paper or cellulose tapes. We have custom designed twist wraps for our standard size maps so no bubble wrap is required. Wherever possible we print on recycled card.